Gabatarwa
A cikin masana'antun masana'antu, gazawar gajiyawar gine-ginen welded shine babban sanadin lalacewar kayan aiki da abubuwan tsaro. Mutane da yawa kamfanoni tambaya: "Me ya sa workpieces welded da tabo waldi inji har yanzu fuskanci gajiya?" A matsayin mai sana'ainji waldimasana'antun, za mu bincika tushen musabbabin gajiya waldi da bayyana yadda za a inganta tafiyar matakai ta amfani da tabo walda inji don tsawaita rayuwar sabis.
Tushen Dalilai: Matsalolin Matsala & Lalacewa
Rashin gajiya a cikin welded gidajen abinci da gaske yana haifar da yaduwa a ƙarƙashin madaidaicin lodi saboda ƙayyadaddun damuwa da lahani. Mahimman abubuwan sun haɗa da:
1.Stress Tattara Tasiri
Matsalolin da suka rage suna fitowa daga bambance-bambancen haɓakar zafi yayin walda
Matakan juzu'i mara kyau (kaifi mai kaifi, yatsan walda marasa magani) yana haifar da wuraren tattara damuwa
T{0} haɗin gwiwa da welds na fillet suna da mafi girman maida hankali sau 2-3 fiye da walda.
2.Weld Defect Impacts
Cracks, rashin haɗuwa, da porosity suna aiki a matsayin "filayen kiwo" don fasa gajiya
Ko da kashi 10% na tsaga na iya rage ƙarfin gajiya da 55-65%
Lalacewar ƙira kamar haɗaɗɗun slag suna raunana ƙarfin juzu'i{0}
3.Material Property Canje-canje
Ƙarfeshin shiyyar da zafi (HAZ) ya shafa na iya yin laushi ko ɓarna daga matsanancin zafi
Low{0}}aramin karfen welded gidajen abinci na iya ganin raguwar ƙarfin gajiya 20-30%.
Yadda Injin waldawa Spot Ke magance Matsalolin gajiya
Injin waldawa tabo na zamanimagance waɗannan matsalolin ta hanyar daidaitaccen sarrafa halin yanzu, matsa lamba, da lokacin walda:
1.Madaidaicin Sarrafa Yana Rage Matsalolin Matsala
Matsakaici{0}Fasahar inverter ta mitoci (1000-4000Hz) yana tabbatar da ingantaccen fitarwa na yanzu
Millisecond{0}}lokacin waldawa matakin yana rage girman HAZ da saura damuwa
Daidaita matsi na hankali yana tabbatar da wuraren sauyawa masu santsi
2.Efficient Welding Yana kawar da Hatsari
Rufe{0}}tsararrun martani na madauki suna saka idanu kan sigogi a cikin ainihin lokaci-
30% mafi girman ingancin thermal tare da kayan aiki na yau da kullun yana hana rashin haɗuwa
Yana tabbatar da yunifom, ƙira mai yawa a cikin aluminum da bakin karfe
3.Daukarwa don Matsaloli masu rikitarwa
Ƙarfin daidaita ma'auni da yawa yana ɗaukar faranti masu kauri, nau'ikan ƙarfe iri ɗaya, da rikitattun kayan aiki
Madaidaicin iko a cikin sabon yanayin waldi na baturi yana ƙara rayuwar gajiya sau 2-3
Muhimman Fa'idodin Na'urorin Walƙiya Spot Na Zamani
1.40% mafi girman ingantacciyar inganci tare da shigar da wutar lantarki lokaci uku{1}
2. Sarrafa hankali tare da ƙararrawa kuskure da sa ido na ainihi{1}}
3.50% tsawon rayuwar lantarki ta amfani da tungsten{1}} molybdenum jan karfe gami
4.Customized mafita ga mota, Aerospace, da daban-daban masana'antu
Kammalawa
Gajiwar walda ba wani sakamako ne da ba za a iya gujewa ba amma haɗari ne mai yuwuwa ta hanyar kayan aiki da matakai na ci gaba.Injin waldawa tabo, tare da madaidaicin sarrafa shi, ingantaccen walda, da iyawar rigakafin lahani, ya zama mahimmanci don magance matsalolin gajiya. Zaɓin ƙwararrun masana'antun masana'antar walda ba wai kawai haɓaka ingancin walda ba har ma yana rage farashin kulawa da tsawaita rayuwar kayan aiki.
