Gabatarwa
HAIFEI ya sami nasarar isar da layin samar da walda mai hankali don ƙwararrun masana'antun kera motoci (nan gaba ana kiranta da "abokin ciniki"), wanda ya ƙware wajen samar da abin sha na ƙarshe-. Wannan binciken yanayin yana nuna yadda hanyoyin HAIFEI da aka keɓance suka magance ƙalubale masu mahimmanci, haɓaka haɓaka aiki, inganci, da ingantaccen aiki.
1. Bayanan mai amfani da buƙatun
1.1 Bayanan mai amfani
Abokin ciniki, sanannen OEM mota, yana mai da hankali kan haɓakawa da samar da manyan na'urori masu ɗaukar ƙarfi na ƙarshe don motocin lantarki da na gargajiya. Tare da saurin haɓakar sabuwar kasuwar abin hawa makamashi, layukan walda da suke da su sun fuskanci ƙalubale masu inganci:
- Layi guda shida{0}mai sarrafa kansa suna samar da raka'a 4,800 kacal kowace rana.
- Yawan samfurin ya tsaya a kashi 92.3%, ya kasa cika kashi 35% na shekara - akan - karuwar oda.
1.2 Bukatun mai amfani
Babban Kalubale:
- Waldawar hannu ya haifar da bambance-bambancen tsarin sake zagayowar na ± 15 seconds, rage ma'aunin layi zuwa ƙasa da 70%.
- Ingancin waldawar Arc ya dogara sosai kan ƙwarewar ma'aikaci, wanda ya haifar da ƙimar porosity na 6.8% a cikin mahimman walda.
- Kayan aikin gado ba su da sassauci, sun kasa ɗaukar jerin samfura 3 tare da bambance-bambancen 5.
Abubuwan da ake tsammani don Keɓancewa ta Musamman:
- Cikakken waldi mai sarrafa kansatare da karamin sa hannun mutum.
- Sassauci don sarrafa ƙayyadaddun samfuri da yawa ba tare da matsala ba.
- Gagarumin haɓakawa a cikin inganci, inganci, da ƙima.
| Girma | Takamaiman Bukatu |
|---|---|
| Abubuwan Bukatun Aiki | Mai jituwa tare da cikakkiyar walda ta atomatik na samfuran ƙayyadaddun ƙayyadaddun abubuwa da yawa da haɗa aikin binciken ingancin kan layi. |
| Ingantacciyar manufa | Lokacin ɗaukar layi guda ɗaya - Kasa da ko daidai da daƙiƙa 45/guda, ƙwarewar OEE Mafi girma ko daidai da 85%. |
| Matsayin inganci | Matsakaicin cancantar walda Mafi girma ko daidai da 99.5%, juriyar girman maɓalli ± 0.1mm. |
| Ƙuntataccen farashi | Lokacin saka hannun jarin kayan aiki Kasa da ko daidai da shekaru 2, yawan amfani da makamashi ya ragu da kashi 30% idan aka kwatanta da kayan aikin gargajiya. |
2. Maganin R&D na Musamman
2.1 Keɓaɓɓen Zane don Layin Welding Shock Absorber
Bayan zagaye 3 akan - kimantawar rukunin yanar gizon, HAIFEI ya haɓaka samfurin taswirar "Bukata{2}}Aiki{3}Fasahar". Manyan sabbin abubuwa sun haɗa da:
- Tsaftataccen Tsarin Welding na Haɗin gwiwar Servo:An kunna waldi na digiri 360 tare da gano jujjuyawar tasha 6 da algorithms sarrafa servo.
- Babban -Madaidaicin Matsayi:Haɗin 3D/2D na sikanin don daidaiton 0.05mm, yana ba da damar saurin gane kayan aiki daban-daban.
- Database Process:Tsarin ƙwararru mai ma'aunin walda 217 yana saita kauri da nau'ikan walda ta atomatik{1}.
- Tsarin Gine-gine na Modular:An tsara shi don haɓaka ƙarfin 30% na gaba ta amfani da "daidaitattun kayayyaki + saitunan zaɓi."
Bayanan Tabbatarwa:
- Zagaye 5 na gwaje-gwajen DOE sun rage yawan spatter da kashi 42%.
- Gwaje-gwajen ci gaba na sa'o'i 200 sun sami MTBF (Ma'anar Matsakaicin Tsakanin Kasawa) na sa'o'i 1,800.
2.2 Abubuwan da aka Keɓance - Babban Fa'idodin
- sassauci:Canji mai sauri don bambance-bambancen samfur 5.
- Daidaito:Daidaitaccen ingancin walda tare da ƙananan sabani.
- Ƙarfafawa:Zane na zamani ya ba da izinin haɓakawa mai sauƙi nan gaba.
| Girman Amfani | Aiwatar Fasaha | Bayyanar Amfani |
|---|---|---|
| Daidaitaccen Sarrafa | Laser tracking + tsarin biyan diyya | Yanayin walda maimaita daidaito ± 0.03mm |
| Ingantacciyar Ingantawa | Multi{0}} ƙirƙira tsarin aiki na layi ɗaya | An taƙaita lokacin takt na ka'idar zuwa daƙiƙa 38 a kowane yanki |
| Samfura mai sassauƙa | Canza tsarin kayan aiki da sauri (lokacin canji < minti 5) | Goyi bayan cikakken kewayon sauya samfur a cikin sa'o'i 12 |
| Ingantattun Dabaru | Sa ido kan sigar walda hadedde tare da tsarin MES | Cimma 100% traceability na bayanan tsarin walda |
3. Tsarin Isar da Ayyuka
3.1 Gwajin Karɓar Masana'antu (Maris 2025)
Mahimmin matakai da aka nuna ga abokin ciniki:
- Tabbatar da Aiki:Samfuran 500 a jere da aka samar tare da CPK na 1.67.
- Gwajin inganci:Ci gaba da aiki na sa'o'i 72 ya sami matsakaicin OEE na 87.2%.
- Binciken Tsaro:An ƙaddamar da takaddun CE da abokin ciniki EHS.
3.2 Samar da Gyara da Koyarwa
An aiwatar da dabarun isar da "Dual{0}Layi Parallel":
- Matakin gyara kuskure (kwanaki 10):
Haɗin kayan aiki tare da tsarin MES na abokin ciniki.
Ingantattun hanyoyin walda don daidaita lokacin zagayowar a 42 seconds/raka.
- Matakin Horo (kwanaki 5):
Ƙirƙirar saiti 23 na daidaitattun littattafan aiki.
Injiniyoyin kayan aiki guda 6 da aka horar da bokan.
Jimlar lokacin turawa ya kasance kwanaki 15, 40% cikin sauri fiye da matsakaicin masana'antu.
4. Nasarar Ayyukan
4.1 Haɓaka Ƙarfafawa
| Mai nuna alama | Kafin Canzawa | Bayan Canji | Rage Haɓakawa |
|---|---|---|---|
| Ƙarfin Kullum na Layi ɗaya | guda 800 | 1440 guda | 80% karuwa |
| Model Canjin Lokaci | 120 min | 18 min | 85% raguwa |
| Fitowar Kowane Mutum | 53 guda / motsi | 128 guda / motsi | ya canza zuwa +141%. |
4.2 Nasara a cikin ingancin walda
-
Ingantattun ƙimar 3D + 2D binciken binciken ya ƙaru daga 93.2% zuwa 99.8%.
-
Madaidaicin karkatacciyar maɓalli na ƙarfin walda ya ragu da 76% (daga 58N/mm² zuwa 14N/mm²).
-
Cimma 100% kan layi SPC (Kwararren Tsari na Ƙididdiga).
4.3 Farashin{1}}Binciken fa'ida
| Farashin Abu | Adadin Savings na shekara | Tushen Lissafi |
|---|---|---|
| Kudin aiki | ¥2,160,000 | Rage masu walda 16 (tsarin motsi-uku) |
| Asarar inganci | ¥785,000 | Abubuwan da ba su da lahani sun ragu da kashi 7.5% |
| Kudin Amfani da Makamashi | ¥318,000 | Gudanar da wutar lantarki mai hankali yana rage yawan amfani da wutar lantarki da kashi 29% |
| Jimlar | ¥3,263,000 | Lokacin biya zuba jari: watanni 18 |
5. Mai amfani Feedback
5.1 Bayanin Abokin ciniki na hukuma
"Wannan layin samarwa ba kawai ya haɗu da KPIs ba amma ya ba da ƙarin fa'idodi uku:
- Ya ba mu damar amintaccen kwangilar mai siyarwa tare da babban masana'anta na EV.
- Bayar da bayanai masu goyan bayan sabbin hanyoyin aiwatar da haƙƙin mallaka guda 12.
- Ya zama maƙasudi ga balaguron balaguron masana'anta na iyayen iyayenmu na duniya."
5.2 Dogon lokaci{1}Haɗin kai
- Dangane da wannan nasarar, an tsara tsarin haɗin gwiwa:
- 20+ ƙarin layukan da aka tsara don 2025.
- Haɗin gwiwa R&D don Canja wurin Ƙarfe na Cold (CMT) waldi na abubuwan aluminum.
- Co -kafa "Smart Manufacturing Joint Lab" don AI{1}} gyare-gyaren tsinkaya.
- Masu neman abokin ciniki sun riga sun samar da sama da RMB miliyan 30 a cikin yuwuwar oda.
6. Kammalawa: Cika Bukatun Musamman shine Manufar HAIFEI
HAIFEI ya kasance mai himma don ƙirƙirar ƙima ga abokan ciniki! Muna farawa da bukatunku:
- Wadanne kayan kuke bukata don walda?
- Wadanne matakai na walda ake buƙata?
- Kuna buƙatar sarrafa kansa, haɗin kai, ko mafita na maɓalli?
Raba buƙatun ku, kuma HAIFEI zai haɓakana'urar walda mai sarrafa kansa na musammanwanda ya dace da burin ku. Ta hanyar hangen nesanmu na "ba da gudummawa ga haɓaka masana'antar Sinawa," muna kiyaye dabi'un "godiya, ingantawa, sadaukarwa, da nasara tare da nasara," muna sadaukar da kwarewarmu don ciyar da fasahar masana'antu ta Sin gaba!
