Gabatarwa: Juyin Halitta na Fasahar walda
A cikin dogon tarihin masana'antar walda, ƙirƙira fasahar fasaha koyaushe tana bin ka'idar triangle baƙin ƙarfe na "mafi girman daidaito, inganci mai sauri, ƙarancin farashi." Lokacin da tsarin walda na al'ada ya gamu da buƙatun masana'antu masu tasowa kamar sabbin motocin makamashi da na'urorin lantarki na yau da kullun, fasahar walda ta tsinkaya tana rubuta sabbin matakan masana'antu tare da fa'idodin tsari na musamman. A matsayin zakara mai ɓoye a fagen na musamman na MFDC spot welders, HAIFEItsinkaya tabo waldi injisuna shaida kuma suna jagorantar wannan juyin juya halin shiru a cikin fasahar walda ta hanyar ci gaba da jujjuyawar fasaha.
I. Taswirar Juyin Halitta na Fasaha na Injinan Hasashen Waya
(1) Canji daga Gabaɗaya -Manufa zuwa Yanayi{2}Takamaiman
A cikin shekaru goma da suka gabata, juyin halittar fasaha natsinkaya tabo waldi injiya nuna nau'ikan "scenario{0}kore". A bangaren kera motoci, saurin walda ya karu daga 30 zuwa 120 welds a minti daya; a cikin madaidaicin masana'antar lantarki, daidaiton sarrafa diamita na walda ya karya madaidaicin 0.1mm. Bayan wannan ci gaban ya ta'allaka ne da jujjuyawar tsarin sarrafawa daga PLC zuwa DSP, da tsalle-tsalle na tsarin ƙwararrun walda daga bayanan gogewa zuwa algorithms na cibiyar sadarwa.
(2) Juyin Juyin Juya Halin Ƙarfafa Amfani da Makamashi
Dangane da rahoton shekara ta 2023 na ƙungiyar walda ta kasar Sin, rukunin amfani da makamashi na sabbin tsararraki{1}tsinkaya tabo waldi injiya ragu da kashi 62% idan aka kwatanta da shekaru biyar da suka gabata. HaIFEI na kansa- ingantaccen tsarin sarrafa wutar lantarki zai iya sarrafa kuskuren wuta nan take a cikin ± 3% ta hanyar lura da kauri da matsayi a cikin ainihin lokaci-. Wannan madaidaicin iko ba kawai yana rage yawan kuzari ba har ma yana tsawaita rayuwar lantarki da sau 2.3.
(3) Juyin Halittu a cikin Mutum -Ma'amalar Injin
Ƙwararren mai aiki ya samo asali daga maɓallan jiki zuwa 10.1-inch masana'antu fuska fuska, kuma harsunan shirye-shirye sun canza daga lambar ƙwararru zuwa umarnin hoto. Babban mai kera kayan aikin gida ya rage lokacin gyara ma'aunin tsari daga sa'o'i 2 zuwa mintuna 15 da matsar da hawan horon kayan aiki da kashi 70% bayan amfani da tsarin da aka keɓance na HAIFEI.
2. Fission -kamar Faɗar Yanayin Aikace-aikacen Masana'antu
(1) Juyin Welding a Sabbin Motocin Makamashi
A cikin fakitin baturi mai walƙiya,tsinkaya tabo waldifasahar tana maye gurbin al'ada na al'ada na laser. Babban mai kera batir ya sami ƙarfin layi guda ɗaya na yau da kullun na raka'a 3000 da ƙimar weld ɗin 99.997% bayan ɗaukar tsarin tasha na HAIFEI huɗu- na musamman. Wannan ci gaban ya samo asali ne daga sake fasalin tsarin walda don jan ƙarfe{6}}masu kamanceceniya na aluminum.
(2) Daidaitaccen Juyin Juyin Halitta a Kayan Lantarki na Mabukaci
Lokacin da belun kunne na TWS suna buƙatar maki 8 iri ɗaya akan zoben ƙarfe tare da diamita na ciki na 3mm, hanyoyin walda na gargajiya suna raguwa. HAIFEI's micro-modul mai da hankali kan walda, haɗe tare da tsarin sakawa na gani, yana sarrafa nakasar walda tsakanin 5μm, daidai da 1/14 diamita na gashin ɗan adam.
(3) Haɓaka Ƙirƙirar Ƙirƙirar Fasaha a cikin Farar Kaya
Wani mai kera na'urar sanyaya iskar ya ga raguwar kashi 18% a cikin farashin samar da na'ura bayan gabatar da shitsinkaya tabo waldizuwa layin samar da ƙarfe na takarda, godiya ga fasahar daidaita matsi na HAIFEI. Wannan fasaha tana daidaita matsa lamba ta walƙiya ta atomatik dangane da nakasar abu, tana tabbatar da ƙimar wucewa don nau'ikan walda na 0.8mm galvanized sheet da 1.2mm sanyi{3}}ƙarfe birgima sama da 99.5%.
III. Dokar Tsira a Zamanin Ƙaddamarwa
(1) Ƙimar Ƙarfafa Ƙarfafa Ƙaƙƙarfan Buƙatar Ƙimar Ƙira
Wani bincike na masana'antun masana'antu 327 a cikin Kogin Yangtze Delta ya gano cewa kashi 72% na buƙatar hanyoyin walda na musamman. Dandalin ƙirar ƙirar HAIFEI na iya sarrafa farashin gyare-gyare na daidaitattun samfura zuwa kashi 35% na matsakaicin masana'antu, tare da gajeriyar zagayowar bayarwa zuwa kwanakin aiki 7.
(2) Motsi na Database Database
HAIFEI ta kafa babban ma'aunin bayanan walda na masana'antu, wanda ya ƙunshi hanyoyin aiwatar da abubuwan haɗin gwiwar abubuwa sama da 1200. Lokacin da kamfanin na'urar likitanci ke buƙatar walƙiya 0.3mm titanium alloy zuwa PEEK polymer, injiniyoyi za su iya yin kira kai tsaye da tarar -daidaita saiti 37 na ingantattun sigogi daga bayanan.
(3) Tsawaita Sarkar Sabis
Daga ingantacciyar hanyar walda zuwa sarrafa tip ɗin lantarki na al'ada, cikakken tsarin sabis na rayuwa wanda HAIFEI ya gina ya haɓaka Ingantaccen Kayan Aiki na Gabaɗaya (OEE) na masana'anta na atomatik daga 68% zuwa 89%. Bayan wannan damar sabis ɗin ya ta'allaka ne da haɗin gwiwa mai zurfi tsakanin ƙungiyar fasaha na mutum 200 da tsarin aiki mai hankali da kulawa.
IV. Matsayin Tipping na Fasaha na Shekaru Goma masu zuwa
(1) Ƙirƙirar Ƙirƙirar Tilasta ta Kimiyyar Kayan Aiki
Tare da ɗaukar sabbin abubuwa kamar abubuwan haɗin fiber carbon da babban{0}}ƙarar aluminum{1}}magnesium gami, sarrafa zafi{2}} yankin da abin ya shafa zai zama mabuɗin nasara. Matsakaicin bugun jini na HAIFEI{4}}Fasaha na mitoci a ƙarƙashin gwaji na iya rage shigar da zafi da kashi 40 yayin da take riƙe ƙarfin walda.
(2) Aiwatar da Fasahar Twin Dijital
Ta hanyar gina ƙirar tagwayen dijital na tsarin walda, tsarin ƙaddamarwa na HAIFEI na iya rage gwaji{0}}da{1}} farashi na kuskure da kashi 82%. Kamfanin kera abubuwan haɗin sararin samaniya ya kammala ingantaccen aiki cikin watanni uku ta amfani da wannan tsarin, aikin da zai ɗauki shekaru biyu bisa ga al'ada.
(3) Zabin da babu makawa don ɗorewar masana'anta
Sabuwar dokar da EU ta kafa "Ka'idojin Inganta Makamashi na Kayan Aikin Welding" zai haifar da sabon zagaye na sake fasalin fasaha. Tsarin tanadi na ƙarni na HAIFEI -ƙarni{2}} yana rage yawan amfani da wutar lantarki zuwa 0.5kW ta na'urar dawo da makamashi, daidai da 1/8 na kayan aikin gargajiya.
Kammalawa: Darajar Sake Gina Fasahar walda
A cikin mahallin zamanin masana'antu masu wayo, injunan walƙiya tabo na tsinkaya sun daɗe da zama guda{0}maƙasudin sarrafa kayan aikin kuma suna rikiɗa zuwa tsarin injiniyan haɗin gwiwar kimiyyar kayan aiki, fasaha mai sarrafawa, da hanyoyin masana'antu. Rikon HAIFEI ga hanyar "fasaha mahallin" da gaske yana sake fasalta sarkar darajar walda{2}}yana canza masana'antun kayan aiki zuwa masu samar da tsarin samarwa. Yayin da matsakaicin ribar masana'antu ke yin sama da kashi 5 cikin ɗari, waɗanda ƙwararrun ƙwararrun tsari sun san-yadda ake rubuta ƙimar haɓakar ƙima fiye da 15% ta hanyar sabbin fasahohi. Wannan watakila shine mafi girma wahayitsinkaya tabo waldifasaha tana ba da masana'antu: a cikin ingantacciyar juyin juya halin masana'antu, kullun gaskiya koyaushe ana gina shi akan ainihin buƙatun bitar mai amfani.
