Gabatarwa
Kasuwar duniya don masu fitar da walda sun kai dala biliyan 8.5 a shekarar 2023, tare da sabon bangaren abin hawa makamashi ya kai kashi 42% na bukatar da sararin samaniya ya karu da kashi 37%. A Tesla's Shanghai Gigafactory, 48China Capacitor Discharge Welder raka'a a kowane layin samarwa yana ba da damar gagarumin saurin welds ɗin tab 3 a sakan daya. A cikin sashin sararin samaniya, waɗannan ci-gaba na walda sun maye gurbin 30% na rivets na gargajiya a cikin taron fata na COMAC C919, yana rage nauyi da 15%. Waɗannan abubuwan da suka faru suna nuna yaddaChina Capacitor Discharge Welderfasaha, tare da ikon sarrafa makamashi na millisecond{0} da daidaiton kayan da bai dace ba, ya zama wajibi ga masana'anta na ƙarshe{1}. Wannan labarin yana bincika matsayinsa na canji a cikin manyan masana'antu bakwai.
1. Sabbin Motocin Makamashi: Kashin bayan Kera Batir
1.Battery Pack Welding:
Aikace-aikace: Tab waldi don 18650/4680 sel silindrical da batura ruwa
Mahimman Ma'auni:
Daidaiton makamashi:<±1%
Yawan Spatter:<0.1%
CATL ta sami yawan amfanin ƙasa 99.99% ta amfani da ƙarni na biyar{1}China Capacitor Discharge Weldertsarin.
2.Girman Jiki mara nauyi:
Dual - fasaha na bugun jini yana kawar da zafi mai zafi a cikin jerin aluminum 6000.
Tesla Model Y samar line: 40% karfi welds, 25% mafi girma yadda ya dace.
2. Kayan Wutar Lantarki na Mabukaci: Daidaitawa a Micro Scale
1.Micro{1}}Welding Bangaren:
Ramin katin SIM (0.2mm tagulla foil) da shafukan baturi na TWS suna amfana daga micro{1}} na'urorin mai da hankali da sarrafa makamashi na 0.1ms.
Bayanan mai ba da kaya Apple: Rage ƙarancin ƙima ya ragu daga 500PPM zuwa 20PPM.
2.Haɗin PCB masu sassauci:
Walda shigar da lamba ba - yana guje wa damuwa na inji.
Hannun wayoyin hannu na Huawei sun wuce zagaye 80,000 tare da gazawar sifili.
3. Aerospace: Dogara a cikin matsanancin yanayi
1.Spacecraft Fuel Systems:
Welding 0.3mm bakin ciki - bangon titanium bututu a cikin mahalli mara amfani tare da kariyar iskar gas da sarrafa matsi na ± 2N.
Layin mai na dogon Maris 5 ya sami cancantar weld 99.97%.
2.Injin Gyaran Abun Wuta:
Shigar da makamashi na gradient yana iyakance zafi{0}}wanda ya shafi yankunan zuwa<50μm, cutting repair costs by 60%.
4. Na'urorin Likita: Kiyaye Rayuwa
1.Dasa Welding:
Zane-zanen na'urar lantarki mai asymmetric da ɗimbin zafin jiki da yawa sun kunna Ti{1} ceramic da Co-Cr-Mo gami da haɗin gwiwa.
Medtronic ya inganta rayuwar gajiyar samfur zuwa hawan hawan miliyan 10.
2.Kayan aikin tiyata:
Abubuwan da aka gyara na robot na tiyata na Da Vinci: 0.15mm karfen waya welds ya kai 98% ƙarfin kayan tushe.
5. Makamashi Mai Sabunta: Ba da damar Canjin Kore
1.Solar Panel Manufacturing:
Kunna sararin sama da miƙa mulki -Layer walda wanda aka warware Cu{1}}SnCu da Al{2}} ƙalubalen haɗa bakin karfe.
Kowane layin samarwa na GW: 40% mafi girman inganci, ¥0.02/kWh rage farashin.
2.Hydrogen Fuel Cell Bipolar Plates:
Tari waldi na 30-Layer 0.1mm bakin karfe tare da<0.05mm distortion.
Layin Toyota Mirai: Yawan cancantar hatimi ya kai 99.8%.
6. Masana'antar Kayan Aiki na Gida: Haɓaka Wayo
1.Compressor Welding:
Custom CuAl-8 electrodes sun rage juriyar haɗin gwiwa zuwa 5μΩ.
Gret Electric ya inganta ingancin kayan aiki da maki 0.5.
2.Sensor Packaging:
Laser{0}}taimakon walda ya sami daidaiton ±10μm don ƙananan firikwensin.
7. Sufuri na Rail: Babban - Ƙirƙirar Ayyuka
1.Aluminum Car Jikin Welding:
150kA high -masu walda na yanzu sun rage nauyi da kashi 18% kuma sun ƙara ƙarfi da kashi 35% a CRRC Qingdao Sifang.
2.Pantograph Bangaren Gyaran:
Matsakaicin makamashi na gaggawa yana iyakance zafi{0}wanda ya shafi yankunan zuwa<0.1mm.
Kammalawa
Manyan rukunin jiragen sama sun rage nauyin tankin man tauraron dan adam da kashi 22% yayin da suke kara karfin weld da kashi 40 cikin dari ta amfani da ci gaba.China Capacitor Discharge Welderfasaha. A cikin ɓangaren baturi, babban masana'anta ya sami saurin walda na daƙiƙa 0.25 a kowace aya, yana ba da damar samar da 20GWh kowace shekara a kowane layi. Waɗannan nasarorin suna nuna yadda na'urorin fitarwa na capacitor ke sake fasalin masana'anta na zamani ta hanyar daidaito, dacewa, da daidaitawa. Tare da haɗin 5G da IoT na masana'antu, ƙarni na gaba na masu walƙiya masu hankali za su fito da kansu{6}}inganta sigogi, gane lahani ta atomatik, da kuma ainihin{7}} binciken lokaci{8} yana tuƙi makomar "Smart Manufacturing a China."
