Yadda Ake Magance Wuraren Welding marasa daidaituwa a cikin Capacitor Discharge Spot Welders: Tushen Tushen 6 da Magani Na Tsari

Gabatarwa: Ikon Makamashi A cikin daƙiƙa 0.05

Lokacin da sabon kamfanin batir makamashi ya lalata samfuran samfuran duka saboda rashin walda na shafuka 0.2mm, masana'antar kera motoci ta sami daidaiton ± 3% cikin ƙarfin walda a ƙarƙashin yanayi iri ɗaya. Wannan rarrabuwar kawuna yana bayyana cewa daidaiton sarrafa makamashin aCondenser Discharge Welder kai tsaye kayyade ingancin waldi. Wannan labarin zai bincika cikin tsari guda shida ainihin abubuwan da ke haifar da tabo marasa daidaituwa daga ra'ayi na sakin makamashi, sigogin tsari, da matsayin kayan aiki, samar da mafita masu ƙima.

I. Batutuwan Rashin kwanciyar hankali na Sakin Makamashi
1. Lalacewar Ayyukan Banki na Capacitor?

• Lalacewar iya aiki na bankin capacitor, ainihin bangaren aCondenser Discharge Welder: ga kowane 5% karuwa a cikin lalacewa, haɓakar haɓakar makamashi yana faɗaɗa zuwa ± 12%. Maɓallin sarrafawa:
• Ƙofar lalata ƙarfi: Kasa da ko daidai da 8% (bisa ga ma'aunin IEC 60384)
• Yawan fitar da kai{0}: Kasa da ko daidai da 5mA/24h
• Case: Kamfanin masana'antar wayoyi na keɓaɓɓiyar haɓaka diamita na walda daga ± 0.3mm zuwa ± 0.05mm bayan maye gurbin tsoffin bankunan capacitor.

2. Fitar da Wutar Wuta ta Wuta?

• Aiki: Wani kamfani na soja ya sami daidaiton sakin makamashi na kashi 99.5 cikin 100 bayan daidaita matsalar da'ira.

II. Kurakurai Saitunan Tsari
3. Rashin Isasshen Cajin Daidaitaccen Wutar Lantarki?

• Za aCondenser Discharge Welder, kowane 1V karuwa a irin ƙarfin lantarki saitin kuskure yana haifar da ± 3.2% waldi makamashi sabawa. Mabuɗin sarrafawa:
• Daidaitaccen sarrafa wutar lantarki: ± 0.5V (a ƙarƙashin yanayin DC 1000V)
• Ƙididdigar Ripple: ƙasa da ko daidai da 0.3% (ƙimar EN 61000)
• Harka: Wani sabon kamfanin batir makamashi ya rage darajar CV na ƙarfin waldawa daga 15% zuwa 3% ta hanyar ɗaukar madaidaicin tsarin caji-.

4. Rashin Daidaituwar Lokacin Gudanarwa?

• Daidaitaccen sarrafa lokaci: ± 0.05ms (don bakin karfe 0.5mm)
• Mitar saka idanu ta Waveform: Ya fi ko daidai da 200kHz
• Bayanai: Ma'aikatar na'urar likitanci ta sami daidaiton ± 2μm a cikin diamita na walda ta hanyar inganta sarrafa lokaci.

III. Halin Yanayin Tsarin Electrode
5. Bambancin Gradient Wear Electrode?

• Ga kowane 0.1mm karuwa a cikin tip tip na lantarki, juriya na lamba yana ƙaruwa da 15%, yana haifar da:
• Ƙaruwar makamashi na 8-12%
• Zafi - ya shafi fadada yanki na 20-30%
• Magani: Kamfanin fararen kaya ya tsawaita rayuwar lantarki zuwa zagayowar 80,000 ta amfani da na'urar sutura ta atomatik (tufafin 0.02mm kowane zagayowar 500).

6. Tsarin Matsi Mai Sauƙi Sauyawa?

• Juyin hawan wutar lantarki a cikin aCondenser Discharge Welder yana buƙatar sarrafawa a cikin:
• Matsin lamba: ± 1.5% na ƙimar saita
• Saurin bi mai ƙarfi: Ya girma ko daidai da 50mm/ms
• Case: Mai kera makullin ƙofar mota ya inganta daidaitaccen karkatacciyar ƙarfin walda daga ± 25% zuwa ± 3% bayan haɓakawa zuwa tsarin matsa lamba na servo.

IV. Matsalolin Dacewar Halayen Abu
7. Tsarin Tasirin Jihar Surface?
Tasirin jiyya daban-daban na saman akan ingancin walda:

• Case: Kamfanin jirgin ƙasa na jagorar lif ya rage ƙimar walda mai sanyi daga 3.2% zuwa 0.05% ta ƙara ƙirar tsabtace ƙasa.

8. Tasirin Haɗin Kauri?

• Rashin daidaituwar rarraba makamashi ya haifar da bambance-bambancen kauri:
• Tare da rabo na kauri na 1: 3, bambancin sha na makamashi ya kai 45%
• Yana buƙatar fasahar sakin ƙarfin kuzari ( bugun jini-mataki 3)
• Case: Wani sabon aikin harka batirin makamashi ya ƙara ƙimar izinin walda don 0.8mm{1}}mm mai banƙyama mai kauri zuwa 99.9%.

V. Abubuwan Tsangwamar Muhalli
9. Tasirin Juyin Wutar Lantarki?

• Hankali naCondenser Discharge Weldersga jujjuyawar grid:
• ± 10% sauyin wutar lantarki yana haifar da raguwar 15% cikin ingancin caji
• Yana buƙatar ƙirar ƙarfin ƙarfin lantarki (lokacin amsa ƙasa da ko daidai da 5ms)
• Kwarewa: Mai kera sassan kayan masarufi ya inganta kwanciyar hankali na walda zuwa 99.8% bayan shigar da tsarin daidaitawa.

10. Tasirin Zazzabi?

• Juyin siga na kayan aiki akan canjin digiri 10 a cikin yanayin yanayi:
• Yin caji: ± 0.8V
• Lokacin fitarwa: ± 0.1ms
• Magani: Maƙerin abubuwan haɗin sararin samaniya ya sami ƙarfin weld ƙimar CV Kasa da ko daidai da 1.5% ta amfani da tsarin sarrafa zafin jiki akai-akai (± 1 digiri).

VI. Maganin Tsare-tsare
11. Gine-ginen Tsarin Kulawa na Hankali?
Gina tsarin kulawa mai girma biyar{{0}:

Kula da makamashi: ± 0.5% daidaito

Kulawar matsi: ± 5N ƙuduri

Kulawar ƙaura: ± 2μm daidaito

Bayanai: Masana'antar sassa na kera ta rage ƙarancin fitowar samfur daga 1.2% zuwa 0.003% tare da gano kan layi.

12. Tsarin Haɓaka Matrix?
Ma'auni na siga don abubuwa daban-daban:

Aiki: Kamfanin lantarki na 3C ya haɓaka yawan walda zuwa 99.98% ta hanyar inganta siga.

【Bayanan Inganta Ingantaccen Ingantaccen Bayani】

【Kammalawa: Juyin Juyin Halitta na Microjoule】
Ta hanyar inganta daidaiton sarrafa makamashi (zuwa ± 0.5%), daCondenser Discharge Welder yana tura ingancin walda zuwa sabon matsayi. Bayanai daga aikace-aikacen masana'antu guda 35 sun nuna cewa kafa cikakken{2}}tsarin sarrafa tsari{3} daga gudanarwar bankin capacitor don aiwatar da inganta siga{4}} na iya rage ƙimar lahanin walda zuwa matakin kashi ɗaya na lambobi akan miliyon (PPM). Kamfanonin da suka ƙware madaidaicin fasahar sarrafa na'urorin masu fitar da na'urar na'ura suna jagorantar masana'antar ta hanyar rage farashi mai inganci a adadin shekara-shekara na kashi 12%.

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