Gabatarwa
A cikin 2023, karkatar da kawai 0.5kN a cikin saitin matsa lamba na lantarki a sabon tashar batir mai ƙarfi ya haifar da hauhawar kashi 12% a cikin ƙimar walda mara kyau don su.low makamashi capacitor sallama waldi kayan aiki. Akasin haka, mai kera sararin samaniya ya sami ingantaccen adadin izinin walda na 99.99% ta daidaitattun hanyoyin aiki. Wadannan lokuta bayyana cewa daidaitaccen aiki nalow makamashi capacitor sallama waldi inji yana da mahimmanci ba kawai don ingancin walda ba har ma yana tasiri kai tsaye tsawon rayuwar kayan aiki da amincin samarwa. Kamar yadda babban{1}}madaidaicin kayan aiki wanda ke da ikon sarrafa matakin fitarwa (daidaita ±0.1ms ±0.1ms) da kiloampere{4}}matakin na yanzu, aikin sa dole ne ya bi ka'idoji guda uku: daidaitattun ma'auni, daidaitaccen tsari, da sa ido na gaske-lokaci. Wannan labarin a tsanake yana nazartar mahimman ka'idoji guda shida na aiki da matakan kariya guda bakwai.
I. Tsarin Farawa / Tsaida Kayan Aiki
- Pre{0}jerin dubawa
Abubuwan dubawa & Matsayi:
Ƙarfin wutar lantarki na Bankin Capacitor: Matsayin - Kasa da ko daidai da 1% na kuskuren ƙimar ƙima; Kayan aiki - 0.1-makin multimeter na dijital.
Daidaita Electrode: Daidaita - Kasa ko daidai da karkacewar 0.05mm; Kayan aiki - Kayan aikin daidaitawar Laser.
Matakan sanyaya: Daidaitaccen layin - ±5mm; Kayan aiki - Ma'aunin matakin gani.
*Kyakkyawan Ƙa'ida: Kamfanin sassa na mota ya aiwatar da tsarin "Uku-Duba, Uku{1}Tabbatar", yana rage gazawar farawa da kashi 82%.*
- Daidaitaccen Tsarin Farawa:
Kunna & preheat (minti 10) → Shirin gwajin kai- yana gudana → Loading Parameter → No-gwajin kaya (sau 3) → Farko-tabbacin labarin.
* Maɓallin Maɓalli: Yanayin zafin jiki: 25 ± 2 digiri (Bankin Ƙarfi); Babu - lodin Gwajin Wutar Lantarki: 30% na ƙimar ƙima.
II. Ka'idojin Saitin Tsarin walda
- Model Madaidaicin Madaidaicin Mahimmanci:
Yin Cajin Wutar Lantarki (V{0}}√(2E/C), Matakin Gyara: ± 5V)
Lokacin Fitowa (t{0}}K×(T1+T2), Matakin Gyara: ±0.1ms)
Matsi na Electrode (P{0}σ×A×1.2, Daidaita Mataki: ± 50N)
(Inda E shine makamashin walda, C shine capacitance, T shine kauri na abu, σ shine ƙarfin yawan amfanin ƙasa, A shine yanki na lamba.)
- Material -Table Madaidaicin Ma'auni:
Aluminum -Aluminum: Voltage 450-600V, Lokacin Matsi 12-18ms, Lokacin Riƙe 30-40ms.
Karfe mai Galvanized -Copper: Voltage 800-1000V, Lokacin Matsi 15-20ms, Lokacin Riƙe 40-50ms.
Titanium - Karfe Bakin Karfe: Voltage 1200-1500V, Lokacin Matsi 25-30ms, Lokacin Riƙe 60-80ms.
III. Maɓallin Maɓallin Kulawa na ainihi{1}
- Manunonin Kula da Lokacin Gudu:
Nan take Yanzu: Matsayi na al'ada - Ƙimar ƙima ±5%; Matsakaicin ƙararrawa - ± 10%; Mataki - Tsaida Gaggawa.
Zazzabi Electrode: Matsayin Al'ada - Kasa ko daidai da digiri 180; Ƙofar Ƙararrawa - Mafi Girma ko daidai da digiri 200; Aiki - Ƙarfafa Cool.
Canjin Matsi: Matsayin al'ada - Kasa ko daidai da ± 3%; Ƙofar ƙararrawa - Mafi girma ko daidai da ± 8%; Aiki - Dakata da latsawa.
- Hanyoyin Duba Inganci:
Ba -Gwajin lalata: Gwajin Ultrasonic (matsayi mara kyau 0.1mm), Infrared thermography (binciken daidaiton yanayin yanayin yanayin yanayi).
Mafi Kyawun Ƙa'ida: Dan kwangilar tsaro yana yin rajistan ƙarfe ɗaya a kowane waldi 50 (yana buƙatar ƙimar wucewar diamita na nugget Yafi ko daidai da 95%).
IV. Hana Ayyukan Tsaro Bakwai
- An haramta: Kulawa kai tsaye (dole ne a kashe wuta na mintuna 5 kuma a tabbatar).
- An haramta: Ketare aminci na'urorin kulle kulle.
- Prohibited: Overload operation (>30 hawan keke / minti ci gaba).
- Prohibited: Using non-standard electrode tips (diameter error >0.1mm).
- Prohibited: Touching the discharge circuit with bare hands (residual voltage >60V).
- Prohibited: Operation in excessive humidity (relative humidity >80%).
- An haramta: Canje-canje mara izini (yana buƙatar izinin injiniya).
V. Tsarin Amsar Gaggawa Laifi
- Gudanar da Lambar Laifi gama gari:
E101 (Capacitor Overvoltage): 1. Yanke da'irar caji . 2. Kunna firikwensin fitarwa{3}} Duba firikwensin wutar lantarki.
E205 (Electrode Not Clamped): 1. Duba firikwensin matsa lamba . 2. Tsaftace farfajiyar lantarki{3}} Tsarin matsa lamba na Calibrate.
- Tsarin Tsaida Gaggawa:
Danna maɓallin dakatar da gaggawa → Yanke babban wutar lantarki → Kunna sanyaya gaggawa → Alamar faɗakarwa → Yi rikodin bayanan kuskure.
VI. Ka'idojin Kulawa Kullum
- Jadawalin Kulawa na lokaci-lokaci:
Tufafin Tufafin Electrode: Mitar - Kowane zagayowar 5,000; Madaidaici - Ƙarshen kwanciyar hankali Kasa da ko daidai da 0.02mm.
Duban Bankin Capacitor: Mitar - kowane wata; Madaidaicin iyawar - Kasa da ko daidai da 5%.
Sauyawa Mai sanyi: Mitar - Kowane watanni 3; Matsayin Ƙarfafa - Kasa da ko daidai da 50μS/cm.
- Maɓallin Maɓalli na Rayuwa:
Discharge Switch: Design Life - 500,000 cycles; Replacement Indicator - Contact resistance >5mΩ.
Pressure Sensor: Design Life - 100,000 hours; Replacement Indicator - Linearity deviation >1.5%.
Kammalawa
Gigafactory na baturi da ke aiwatar da daidaitaccen tsarin ya rage yawan gazawar kayan aiki daga 1.2% zuwa 0.03%, yana ceton sama da CNY miliyan 2 kowace shekara. Wani madaidaicin kamfanin lantarki ya rage bambancin ingancin walda da kashi 80% tare da sa ido na gaske-lokaci. Aiki yana tabbatar da cewa daidaitaccen aiki na iya haɓaka ingantaccen ingantaccen aikilow makamashi capacitor sallama waldi inji fiye da 40%. Tare da haɗin IoT da dijital tagwaye, makomar gaba zuwa ga kai{2}}inganta sigogi, kai{3}}gano kurakurai, da kuma kai{4}} kulawa.
