Gabatarwa: Injin Ƙarni na Juyin Juya Halin {{0}Na Hudu
A cikin sabon tsarin walda na batirin abin hawa makamashi, amatsakaicin mita tabo waldayana aiki daidai a 15 welds a sakan daya, tare da tsayayyen adadin izinin walda na 99.98%. Wannan rikitaccen aikin ya samo asali ne daga ci gaba a cikin fasahar inverter na matsakaicin mita{3}} idan aka kwatanta da kayan aikin AC na gargajiya, ƙarfin ƙarfinsa yana ƙaruwa da sau 6, kuma ana inganta daidaiton sarrafawa ta umarni biyu na girma. Wannan labarin zai samar da bincike mai zurfi na- na manyan halayen fasaha guda biyar na masu walda masu matsakaicin mitar tabo, da bayyana yadda suke sake fasalin tsarin walda na zamani.
I. Juyin Juyin Makamashi na Driver Inverter
1. Babban -Yawan Canjin Canjin Canjin Canjin Canjin?
- Jigon namatsakaicin mita tabo waldayana cikin mitar inverter 1-4kHz:
- Canjin canjin makamashi ya kai 93% (kayan AC kawai 65%)
- Lokacin tashin walda na yanzu ya rage zuwa 1ms (kayan aikin gargajiya na buƙatar 15ms)
- Bayanan da aka auna daga kamfanin batirin wuta:
| Siga | AC Spot Welder | MF Spot Welder |
|---|---|---|
| Makamashi a kowane Spot | 2.1 kW | 0,8 kW |
| Tasirin Ƙarfin Ƙarfi | 0.68 | 0.98 |
2. Uku -Fa'idar Samar da Wuta Mai Ma'auni?
- Matsakaicin tabo walda suna amfani da fasaha na gyaran lokaci guda uku{{0}:
- An rage jujjuyawar grid da 70%
- An rage bukatar wutar lantarki nan take da kashi 40%
- Case: Aikin gida na kayan aikin ƙarfe na ƙarfe ya rage ƙarfin wutar lantarki daga 800kVA zuwa 500kVA bayan canzawa zuwamatsakaicin mitar tabo walda.
II. Madaidaicin Ƙarfafawar Kula da Dijital
1. Millisecond - Martani Mai Sauƙi Matsayi?
- Tsarin kula da dijital namatsakaicin mitar tabo waldafasali:
- 0.1ms daidaitaccen samfurin igiyar igiyar ruwa
- An rufe 1000Hz{1}} mitar martani
- Aunawa: Kamfanin jirgin sama mai sarrafa juzu'in walda a cikin ± 1.5%, yana saduwa da ma'aunin AMS2680.
2. Takwas -Ma'auni mai Girma da Sarrafa?
- Babban matsakaicin matsakaicin mitar walda na iya daidaitawa tare:
- Tashi na yanzu (50-500A/ms)
- Matsakaicin matsa lamba na Electrode (wanda za'a iya tsara matakai 3)
- Lokacin walda (1-500ms)
- Aiki: Matsakaicin adadin wucewar walda mai rikitarwa ya ƙaru daga 82% zuwa 99.5% a masana'antar sassa na mota.
III. Babban Garanti na Ingancin Inganci
1. Fasahar hana Spatter?
- Multi{0}} sarrafa makamashi na mataki a cikin madaidaitan tabo walda:
- Juyin matsin lamba<2% in pre-pressure stage
- overshoot na yanzu<1% in rise stage
- Bayanai: Wani sabon kamfani na makamashi ya rage diamita na walda spatter daga 1.2mm zuwa 0.15mm.
2. Nugget Kwanciyar Kwanciyar Hankali?
| Alamar Ganewa | Kayan Aikin AC | MF Kayan aiki |
|---|---|---|
| Juya Diamita na Nugget | ±18% | ±3% |
| Shear Force Watsawa Coeff. | 0.25 | 0.08 |
- Shari'ar aikace-aikacen: Kamfanin soja ya sami ƙimar ƙarfin walda CV na 0.05 don mahimman abubuwan tsarin.
IV. Fa'ida mai sassauƙa na Daidaituwar Material
1. Multi{1}}Ƙarfin Welding Mai Mahimmanci?
- Matsakaicin mitar tabo walda na iya aiwatarwa:
- 0.3mm aluminum gami {1}mm galvanized karfe tari
- 5 yadudduka na 0.5mm bakin karfe ci gaba da walda
- Ci gaba: Madaidaicin kasuwancin lantarki ya sami ingantaccen haɗin gwiwa tsakanin 0.1mm jan karfe da farantin karfe 1mm.
2. Iyawar Maganin Rufe Na Musamman?
- Tushen Zinc yana ƙone - an rage farashin daga 35% zuwa 2%
- Aluminum{0}} silicon shafi walda adadin ya karu zuwa 98%
- Aiki: Shagon jikin mota ya rage adadin sake aikin walda na galvanized daga 12% zuwa 0.3%.
V. Yiwuwar Haɗin Haɗin Kai na gaba
1. IoT Data Interface?
- Na zamanimatsakaicin mitar tabo waldazo daidai da:
- 100Mbps Ethernet sadarwa
- 200 sets na tsari ajiya ajiya girke-girke
- Tsarin sa ido kan ingancin makamashi na ainihi{0}
- Bayanai: Wata masana'anta mai kaifin basira ta haɓaka ingancin bayanan walda da 15x bayan sadarwar kayan aiki.
2. Tsarin Welding Adaptive?
- Rayya ta hankali dangane da koyon injin:
- Matsakaicin lalacewa ta atomatik (daidaita 0.02mm)
- Gyaran canjin canjin lokaci na gaske- (lokacin amsawa<5ms)
- Aikace-aikacen: Babban kamfani na kayan aikin gida ya gajarta lokacin gyara kurakurai da kashi 80%.
Kwatanta Tattalin Arziki na Fasaha】
Binciken bayanai na shekaru uku{0} daga masana'antar kera motoci:
| Mai nuna alama | Kayan Aikin AC | MF Kayan aiki |
|---|---|---|
| Farashin Makamashi kowane yanki | 0.38 CNY | 0.15 CNY |
| Amfani da Electrode. Farashin | 0.12 CNY | 0.03 CNY |
| Farashin Asarar inganci | 0.25 CNY | 0.005 CNY |
【Kammalawa: Alamar Welding a Zamanin Masana'antar Waya】
Ta hanyar manyan ci gaba guda uku{0}}fasahar inverter, sarrafa dijital, da kuma daidaitawa ta hankali{1}}matsakaitan tabo walda suna sake fasalta matsayin masana'antu don ingancin walda da inganci. Kwarewa daga sabon masana'antar batirin makamashi yana nuna hakan bayan an gama ɗauka sosaimatsakaicin mitar tabo walda, m waldi farashin ya ragu da 58%, da kuma samar line yawan amfanin ƙasa ya karu zuwa 99.9%. Waɗannan halayen fasaha ba wai kawai suna wakiltar matakin mafi girma na kayan walda na yanzu ba amma suna ba da garantin mahimmin tsari don masana'antu masu tasowa kamar na'urorin sadarwar 5G da batura masu ƙarfi. A cikin kalaman na kaifin baki masana'antu kyautayuwa, matsakaici mita tabo welders suna tasowa daga samar kayayyakin aiki zuwa core hankali raka'a na masana'antu tsarin.
