Gabatarwa: Tsarin Juyin Juya Hali na Sakin Makamashi na Millisecond
Akan sabbin layin samar da batirin abin hawa makamashi,makamashi ajiya tabo weldersdogara da haɗin gwiwa 8{3}}ƙara na aluminum a cikin 0.05{4}} fitarwa na biyu nan take; a cikin manyan injuna bita, kauri 30mm tsayi -karfe hadaddiyar faranti suna samun fashe - walda kyauta ta hanyar fitar da matakai da yawa. Wannan fasaha mai tushe{10}fasahar walda, tare da daidaitaccen yanayin sakin kuzarinsa na matakin millisecond, yana warware ƙayyadaddun abu da kauri na walda na gargajiya. Wannan labarin yana ba da bincike mai zurfi na matrix siga na tsari da mahimman abubuwan sarrafawa donmakamashi ajiya tabo weldersa shida manyan kayan walda aikace-aikace.
I. Daidaitaccen Sarrafa Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙaƙwalwar Sheet (0.3-1.0mm)
1.Bakin Karfe Bakin Sheet Welding
- Tsarin makamashi: 1200J± 50 (0.5mm 304 bakin karfe)
- Matsi na Electrode: 1.8-2.2kN (sauni ƙasa da ko daidai da 3%)
- Nazarin Harka: Kamfanin na'urar likitanci ya rage nakasar walda kayan aikin tiyata daga 0.15mm zuwa 0.02mm.
2.Aluminum Alloy Thin Sheet Welding
| Nau'in Siga | Tsarin Gargajiya | Ingantacciyar Ma'ajiya ta Welding Solution |
|---|---|---|
| Lokacin Fitowa | 5-8ms | 2ms daidaitaccen iko |
| Maganin Sama | Chemical tsaftacewa | Laser micro{0}maganin tsarin |
Bayanai: Wani sabon masana'antar batirin makamashi ya haɓaka ƙimar cancantar ƙirar sandar sandar sanda zuwa 99.99%.
3.Copper Foil Stack Welding
- Haɓaka 8-Layer 0.1mm tsarin shigar da walda tagulla
- Fasahar fitarwar gradient da aka karɓa (sakin makamashi mai mataki 3)
- Ci gaba: Mai sana'anta na relay ya rage juriyar walda na lamba daga 0.8mΩ zuwa 0.15mΩ.
II. Ƙarfin Ƙarfi a Matsakaici{1}}Welding mai kauri (1.5-6.0mm)
1.Galvanized Karfe Welding
- Fasahar sarrafa vaporization na Zinc Layer (Matsayin electrode ya karu da 30%)
- Haɓaka yanayin fitar da bugun bugun jini guda biyu{0} (zafi + babban fitarwa)
- Aiki: Injin sassa na kera ya ƙara ƙarfin waldawar ƙofar ƙofar da kashi 40%.
2.High{1}}Karfe Welding
- Preheat zafin jiki iko (200 ± 10 digiri)
- Post{0}}tsarin sanyaya jinkirin zafi (yawan sanyaya ƙasa da ko daidai da digiri 5 / s)
- Bayanai: Kamfanin injiniyoyin injiniya ya tsawaita rayuwar gajiyar walda da sau 3.
3.Titanium Alloy Welding
- Vacuum muhalli walda (abun oxygen Kasa da ko daidai da 50ppm)
- Ƙirƙirar -Tsarin daidaitawar lokaci (mafi girman yanayin zafi ± 15 digiri)
- Nazarin Case: Wani mai kera sararin samaniya ya sami ƙarfin walda kayan injin da ya kai kashi 95% na kayan tushe.
III. Ikon mu'amala a cikin Haɗin Plate Welding
1. Karfe -Aluminum Composite Plate Welding
- Interface makamashi mayar da hankali fasaha (70% makamashi kasaftawa ga aluminum gefen)
- Ɗaukar tsinkaya pre{0}} Maganin wuri (diamita Φ1.2mm)
- Ci gaba: Sabuwar masana'antar abin hawa makamashi ta rage nauyin tiren baturi da kashi 30%.
2.Copper{1}}Karfe Mai Haɗin Busbar Welding
- Ikon watsawa Layer canji (lokacin riƙewa 0.5s)
- Electromagnetic stirring taimaka waldi (mitar 200Hz)
- Bayanai: Mai samar da kayan wuta ya rage juriyar lamba zuwa 0.08mΩ.
3.Ceramic{1}Karfe Mai Rufe Welding
- Ƙirƙirar tsarin tsinkayar gradient (misali 3)
- Algorithm ramuwa na zafin zafi (nakasar ƙasa da ko daidai da 0.005mm)
- Aiki: Kamfanin firikwensin ya sami nasarar hana iska na 10?¹²Pa·m³/s.
IV. Ƙirƙirar Magani don Daban-daban na Welding
1.Copper -Aluminum Heterogeneous Welding
Fasahar ramuwa mai ƙarfi (sauni ƙasa da ko daidai da 5N)
Nano -ƙarfafawar haɗin gwiwa (kauri mai kauri 50nm)
Ƙaddamarwa: Kamfanin photovoltaic yana rage juriyar walda mai haɗawa da kashi 60%.
2.Plastic{1}}Karfe Mai Haɗaɗɗen Welding
Ƙirƙirar tsarin tsinkaya (hasashen ƙarfe da aka dasa a cikin filastik)
Daidaitaccen tsarin kula da zafin jiki (filastik zazzabi ƙasa da ko daidai da digiri 180)
Nazarin Case: Mai kera gida mai wayo ya sami ƙarfin walda kayan aikin wanka na 200MPa.
3.Carbon Fiber Composite Welding
Uku -tsari mai kaɗe-kaɗe na shigar waldi
Ƙirƙirar tsari mai ƙarancin zafi{0}} (mafi girman zazzabi 350 digiri)
Innovation: Kamfanin jirgin sama mara matuki ya rage nauyin jirgin sama da kashi 25%.
V. Gudanar da Makamashi a cikin Ultra{1}}Welding mai kauri (8-30mm)
1.Multi -Layer Plate Penetration Welding
- Haɓaka fasahar superposition makamashi (ci gaba da fitarwa 3)
- Tsarin saka idanu mai ƙarfi mai ƙarfi (daidaita ± 0.5mΩ)
- Bayanai: Kamfanin jirgin ruwa mai matsa lamba ya haɓaka ƙimar cancantar walda daga 85% zuwa 99.5%.
2.Babban -Mai Girman Kauri{2}}ƙarar Welding Karfe
- Multi{0} shirin preheat (tsarin zafin jiki 3)
- Algorithm kawar da damuwa (sauran danniya ya ragu da kashi 70%)
- Nazarin Case: Aikin injiniyan gada ya sami rayuwar gajiyar walda ta kumburin hawan keke na miliyon 1.
3.Composite Armor Plate Welding
- Ƙirƙirar fasahar garkuwar makamashi (zafi{0}}yankin da ya shafa ƙasa da ko daidai da 1mm)
- Ƙaƙwalwar ƙararrawar ƙararrawa akan layi
- Nasarar: Kamfanin soja ya inganta tsarin sulke yana tasiri juriya da kashi 50%.
VI. Mabuɗin Sarrafa Maɓalli
1.Energy Parameter Matrix
| Nau'in Abu | Yawan Makamashi (J/mm²) | Lokacin fitarwa (ms) | Matsi (kN) |
|---|---|---|---|
| Aluminum Alloy | 8-12 | 2-3 | 1.5-2.5 |
| Ƙarfe mai ƙarfi{{0} | 15-20 | 4-6 | 3.5-4.5 |
| Alloy na Copper | 10-14 | 1-2 | 2.0-3.0 |
2.Common Defect Solutions
- Sarrafa Spatter: Haɓaka lantarki matsa lamba (ƙara 20% a farkon matakin matsa lamba)
- Haɗin da bai cika ba: Ƙara bugun jini mai zafi kafin fitarwa (yawan kuzari 15%)
- Cracks: Ƙirƙirar post{0} shirin sanyaya jinkirin zafi (yawan sanyi ƙasa da ko daidai da digiri 3 / s)
3.Masu Kula da Kayan Aiki
- Kulawar iyawar banki na Capacitor (Gano iyawar kowane wata ƙasa da ko daidai da 3%)
- Zagayen suturar tip Electrode (Yawan sutura ƙasa da ko daidai da 0.02mm a kowace 5000 welds)
- Aiki: Kamfanin kayan aikin gida ya rage gazawar kayan aiki da kashi 90%.
Ƙarshe: Multi{{0}Tsarin Sarrafa Tsari Mai Girma
Daga 0.3mm aluminum foil a cikin sababbin motocin makamashi zuwa faranti na sulke na 30mm a cikin kayan aiki masu nauyi,makamashi ajiya tabo welderssun kafa tsarin tsarin walda wanda ke rufe cikakken kauri ta hanyar daidaitaccen sarrafa lokacin kuzari. A aikace-aikace masu amfani a cikin kayan masana'antu guda 38, wannan kayan aikin yana nuna mahimman fa'idodi guda uku: amsa mai ƙarfi ta millisecond da ke ba da damar zafi{2}}wanda ya shafi sarrafa yanki, fasahar fitarwa da yawa da ke karya ta iyakokin kayan aiki, da tsarin sa ido na hankali yana tabbatar da kwanciyar hankali. Kamfanonin da ke kafa bayanan tsarin walda makamashin makamashi suna samun gasa dual a ingantaccen ingancin samfur da haɓaka farashin samarwa.
