Gabatarwa: Ƙirƙirar Masana'antu tare da Amsa Millisecond
A layin samar da Gigafactory na Tesla na Shanghai,MFDC tabo waldiinjuna sun cika igiya tab walƙiya don 21700 sel baturi a gudun 50 welds a sakan daya. A cikin taron taron bitar reshe na Boeing 787, ana sarrafa nakasar walda na 0.8mm titanium gami da fata a cikin 0.02mm. Bayan waɗannan abubuwan al'ajabi na masana'antu akwai cikakkiyar fifiko naMFDC tabo waldifasaha akan hanyoyin gargajiya. Wannan labarin ya shiga cikin manyan fa'idodin fasaha guda shida na MFDC spot welders kuma yana bayyana yadda suke sake fasalin ƙa'idodi masu inganci a masana'anta na zamani.
I. Ci gaban Juyin Juya Hali a cikin Kula da Makamashi
1.Millisecond Dynamic Response
- Mitar inverter 1000Hz yana ba da damar daidaita matakin 0.1ms{2}} yanzu
- Matsakaicin jujjuyawar walda ƙasa ko daidai da ± 1.5% (idan aka kwatanta da ± 15% a cikin injinan AC na gargajiya)
- Bayanai daga masana'antar baturi mai ƙarfi: MFDC spot welders sun haɓaka ƙimar cancantar walƙiya ta aluminum daga 92% zuwa 99.99%.
2.Multi{1}}Irin Waveform
| Matsayin walda | Halayen Waveform | Darajar Fasaha |
|---|---|---|
| Preheating | Takowar mataki a hankali | Yana kawar da saman oxide Layer |
| Samuwar Nugget | Lebur -madaidaicin igiyar ruwa | Yana tabbatar da samuwar tafkin narkakkar |
| Sanyi | Hawan gangara mai gangarowa | Yana hana spatter da porosity |
- Aiki: Injin sassa na mota ya rage zafi{0}}wanda ya shafa nisan yanki da kashi 60% ta amfani da sifofin walda na MFDC guda uku{2}.
II. Faɗaɗɗen Material Daidaitawa
1. Nasarar a cikin Maɓalli Na Musamman na Welding Karfe
- Karfe -ƙararfin waldar aluminum ya kai 300MPa
- Copper -Nickel composite welding conductivity riƙewa Yafi ko daidai 95%
- Ƙirƙira: Sabuwar masana'antar makamashi ta rage juriya ga haɗin baturi da kashi 40% kuma ingantacciyar sarrafa zafin jiki sau uku.
2.Precision Welding na Ultra{1}}Sheets na bakin ciki
- 0.1mm bakin karfe walda ba tare da ƙonewa ba{1}} ta
- Matsakaicin shigar walda da yawa{0}Layer ± 5%
- Cigaba: Mai kera kayan lantarki na 3C ya haɓaka yawan waldawar garkuwar wayar hannu daga 85% zuwa 99.5%.
III. Matsayin Fasaha a Ingantaccen Makamashi
1. Tsalle cikin Ingantaccen Canjin Wuta
- 93% ingantaccen canjin makamashi (idan aka kwatanta da 60% na injunan AC na gargajiya)
- Guda - an rage amfani da makamashin walda da kashi 40%
- Kididdigar ta giant ɗin kayan aikin gida: Adadin wutar lantarki na shekara-shekara ya wuce ¥ 1.2 miliyan, tare da taƙaitaccen lokacin saka hannun jari na kayan aiki zuwa watanni 18.
2. Rage Juyin Juyi a Girman Kayan aiki
- Yawan ƙarfin ƙarfi ya ƙaru sau 5 (ƙaramin ƙarami 70% don daidai ƙarfin)
- An rage nauyi da kashi 60%, yana sauƙaƙe sake tsara layin samarwa
- Nazarin Harka: Canjin layin walda na mota ya rage sawun kayan aiki da kashi 50% kuma ya ceci 300m² na sarari ta ingantacciyar shimfidar wuri.
IV. Fa'idodin Haɗin kai don Ƙirƙirar Smart
1. Dandalin Kula da Dijital
- Saitunan walda 500 da aka adana a cikin gajimare
- Sa ido kan ingancin lokaci na gaske (tarin daidaitawa na halin yanzu/matsi/matsuwa)
- Aiki: Mai kera sararin samaniya ya inganta aikin walda da cikar bayanan bayanan daga 70% zuwa 100%.
2.Adaptive Welding System
- Rarraba juriya na lokaci na gaske ({0}lokacin amsa ƙasa da 1ms)
- Matsakaicin lalacewa ta atomatik (daidaita ± 0.005mm)
- Nasarar: Madaidaicin injin injin kayan aiki ya rage madaidaicin daidaiton walda da kashi 90 cikin 100 akan tsarin rayuwar lantarki.
V. Aikace-aikacen Ci gaba a cikin Yanayi na Musamman
1. Welding of High{0}}Kayan Tunani
- Ƙirƙirar algorithms na sarrafa tsangwama - (SNR an inganta ta 20dB)
- Maduni bakin karfe walda spatter kasa da ko daidai da 0.5%
- Ƙirƙira: Mai kera lif ya rage matakan sarrafa walda don fatunan kayan ado na mota da kashi 80%.
2.Dace da Muhalli masu tsanani
- Ƙarfin jujjuyawar grid (± 25% bambancin ƙarfin lantarki)
- Aiki mai tsayayye a zazzabi na yanayi na digiri 40
- Nazarin Harka: Mai ginin jirgin ruwa ya haɓaka aikin walda na bene da kashi 200% kuma ya rage lokacin gazawar da kashi 85%.
VI. Fa'idodin Kuɗin Rayuwa
1. Ƙididdiga Tattalin Arzikin Kulawa
| Abu|MFDC Spot Welder|AC Spot Welder |
|----------------------|------------------|----------------|
| Kulawa na shekara|¥12,000|¥ 38,000 |
| Amfanin Electrode| 0.8kg/10k waldi|2.5kg/10k waldi |
| Hasarawar Lokaci|Awanni 15/shekara|Awanni 120/shekara |
- Bayanai daga sana'ar kayan aikin gida: Shekara biyar{1} cikakken farashin aiki an rage da kashi 62%.
2.Ingantattun Matsayin Muhalli
- Adadin murdiya masu jituwa<5% (AC machines >30%)
- Ƙarfin hasken lantarki ya ragu da 90%
- Ma'auni daga masana'antar kera motoci: Ingancin ƙarfin ƙarfin bita ya inganta da maki biyu.
3.Industry Ingantaccen Kwatancen
| Nunin Fasaha | MFDC Spot Welder | AC Spot Welder | Babban -Yawan Inverter Welder |
|---|---|---|---|
| Gudun walda | 120 waldi/min | 60 waldi/min | 80 waldi/min |
| Daidaiton Matsayi | ± 0.02mm | ± 0.15mm | ± 0.08mm |
| Adadin Amfani da Makamashi | 0.8 kW · h/kg | 1.6 kW · h/kg | 1.1 kW · h/kg |
Kammalawa: Juyin Juya Halin Ƙimar Manufacturing
Lokacin da MFDC tabo welders cimma daidai 0.01mm{1}} matakin waldi a kan sabon makamashi abin hawa model baturi da karya ta kan tsari iyakoki na titanium gami da walda a cikin sararin samaniya, wadannan fasaha ci gaba suna sake fasalta ingancin matsayi a cikin zamani masana'antu. Daga millisecond ƙwaƙƙwarar amsawa zuwa sarrafa tsari mai hankali, daga cikakkiyar haɗuwa da kayan da ba su da kamanni zuwa haɓaka farashin rayuwa,MFDC tabo waldifasaha -tare da manyan fa'idodin fasaha guda shida{1} ya zama kayan aiki masu mahimmanci don haɓaka masana'anta-. Kamfanonin da suka fara haɓaka fasahar walda ta MFDC suna samun fa'idodi biyu na gasa a cikin haɓaka ingancin samfur da haɓaka farashin samarwa.
