Gabatarwa
Tare da saurin haɓaka sabon abin hawa makamashi da masana'antar batir ajiyar makamashi, sassauƙan haɗin kai, azaman mahimman abubuwan gudanarwa cikin fakitin baturi, suna da ingancin walda wanda ke shafar aikin samfur da aminci kai tsaye. Polymerwatsa welderssun zama ainihin kayan aiki don magance ƙalubalen walda a cikin sabbin hanyoyin haɗin batir mai ƙarfi saboda ingantacciyar ƙarfin walda ɗin su. Wannan labarin yana nazarin fa'idodin fasaha da ƙimar masana'antu ta hanyar lokuta masu amfani.
I. Abubuwan Ciwo na Masana'antu da Ci gaban Fasaha
- Sabbin hanyoyin haɗin baturi masu sassauƙa na makamashi galibi suna amfani da sandunan bas ɗin jan ƙarfe ko kayan foil na aluminum. Hanyoyin walda na al'ada (kamar TIG waldi, juriya waldi) sukan fuskanci matsaloli masu zuwa:
- Lalacewar walda: Babban yanayin zafi cikin sauƙi yana haifar da iskar shaka abu, fashewar maki walda, yana shafar haɓakawa da ƙarfin tsarin;
- Ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan aiki: Ayyukan hannu suna da ƙima mai yawa na kuskure, yana sa ya zama mai wahala don saduwa da bukatun samar da yawa;
- Rashin daidaituwar kayan abu: Welding nau'ikan karafa (kamar jan ƙarfe da aluminium) cikin sauƙi yana samar da gaurayawan mahadi, yana rage dogaro.
- Polymer diffusion welders yana ba da damar tsaka-tsakin atomic a mu'amalar abubuwa ta hanyar zafin jiki da matsa lamba, samun ingantaccen haɗin gwiwa na ƙarfe{0}jihar. Idan aka kwatanta da tsarin al'ada, ba sa buƙatar narkar da kayan abu, guje wa oxidation da matsalolin spatter, yayin da suke goyan bayan tsayayyen walda na kayan da ba daidai ba kamar jan karfe{2}}Copper da aluminum-nickel.
II. Binciken Harka Mai Aiki Na Aiki
- Case 1: Aluminum{1}}Welding Haɗin Haɗin Nickel
- Sabuwar sana'ar baturi mai ƙarfi da ake buƙata don walda sassauƙan haɗin kai wanda ya ƙunshi sandunan aluminum da zanen nickel. Saboda babban bambanci a cikin abubuwan haɓaka haɓakawa tsakanin aluminium da nickel, walda na gargajiya cikin sauƙin samar da fasa. Ta hanyar gabatar da na'urorin watsawa na polymer, ta amfani da ƙirar tsaka-tsaki da fasahar ƙulla faifan graphite, sun sami nasarar cimma:
- Sifili -Spatter walda: Babu oxide Layer a wurin dubawa, ƙarfin walda ya ƙaru da 30%;
- Ingantacciyar samarwa: Kayan aiki guda ɗaya sun kammala welds 320 a kowace awa, tare da yawan amfanin ƙasa ya kai 99.5%.
- Case 2: Copper Busbar Sassaucin Haɗin Haɗin Kai Mai sarrafa kansa
- Na'ura mai sassauƙan Busbar Busbar atomatik da walƙiya da Wuxi HAIFEI ya ƙaddamar yana haɗa dukkan tsarin ciyarwa, yanke, da walda, cimma:
- Cikakken aiki da kai: Mutum 1 na iya aiki da sassan kayan aiki na 2-3, haɓaka ya karu sau 4 idan aka kwatanta da ayyukan hannu na gargajiya;
- Madaidaicin iko: Daidaita zazzabi (± 10 digiri) da matsa lamba (80kN) ta hanyar tsarin PLC don tabbatar da daidaiton walda.
III. Fa'idodin Fasaha da Darajar Masana'antu
- Karfaffen abu mai ƙarfi: Yana goyan bayan walda na ƙarfe daban-daban kamar jan ƙarfe, aluminium, da nickel, musamman dacewa da buƙatun haɗin kayan iri iri a cikin sabbin batura masu ƙarfi.
- Babban inganci da ceton kuzari: Lokacin waldi ya rage zuwa 30-60 seconds, yawan amfani da makamashi ya ragu da 20% idan aka kwatanta da tsarin gargajiya.
- Ingancin kwanciyar hankali: Ƙarfin haɗin haɗin gwiwa ya kai sama da 90% na kayan tushe, wucewa gwajin leak ɗin helium tare da ƙimar zubewa.<0.02%.
- Haɓaka farashi: Rage aikin sake aiki da asarar kayan aiki, ƙimar ƙimar shekara ta ragu da 15% -25%.
IV. Abubuwan Gaba
- Tare da karuwar buƙatun nauyi mai nauyi da haɓakawa mai ƙarfi a cikin sabbin masana'antar makamashi, yanayin aikace-aikacen masana'antar watsawar polymer zai ƙara faɗaɗa. Misali, a cikin fagage irin su kayan aikin hotovoltaic da tsarin ajiyar makamashi, babban madaidaicin su da ƙarancin halayen amfani da makamashi za su zama mabuɗin haɓaka fasaha. Kamfanoni na iya sassauƙa amsa buƙatun walda na haɗe-haɗen kayan daban-daban ta hanyar keɓancewar kayan aiki (kamar ƙara tsaka-tsakin yadudduka, kayan aiki na yau da kullun), ƙwace damar kasuwa.
- Polymerwatsa weldersba kawai ƙirƙira fasaha ba ne a cikin sabon baturin makamashi mai sassauƙan haɗin walda amma har ma babban kayan aiki don haɓaka rage farashin masana'antu da haɓaka ingantaccen aiki. Ta hanyar zaɓin kimiyya da haɓaka tsari, kamfanoni za su iya cimma cikakkiyar nasara a cikin ingancin walda, inganci, da farashi, shigar da sabon kuzari cikin masana'anta mai kaifin baki.
