A cikin kera sabbin motocin makamashi da injina masu nauyi -, haɗin haɗin abubuwan haɗin chassis yana taka muhimmiyar rawa a cikin amincin abin hawa gaba ɗaya da dorewar dogon lokaci. Yayin da buƙatun masana'antu don ingancin walda da daidaito ke ci gaba da ƙaruwa, hanyoyin walda na gargajiya guda ɗaya{3}} sannu a hankali sun nuna iyakoki, musamman a aikace-aikacen walda na goro guda biyu-inda ƙaƙƙarfan aiki ke fitowa fili.
Don magance waɗannan ƙalubalen, Wuxi Haifei Intelligent Equipment Co., Ltd. ya haɓaka amusamman biyu- na goro capacitor fitarwa tsinkayar walda mafitaga babban mai kera kayan aikin chassis abin hawa na lantarki. Aikin ya mayar da hankali kan inganta ingantaccen samarwa, tabbatar da ingancin walda, da ba da damar samun cikakken bayanan walda. Ta hanyar ingantaccen tsari na tsari da haɓaka tsarin tsari, mafita ta sami daidaitawar daidaitawa da walƙiya na lokaci guda na kwayoyi biyu, yana haɓaka haɓaka aikin samarwa gabaɗaya na layin masana'anta na abokin ciniki.
Wannan labarin yana ba da cikakken bayani game da aikin, yana rufe bayanan abokin ciniki, ƙalubalen fasaha, ƙirar mafita, da sakamakon aiwatarwa. Yana ba da bayanai masu amfani waɗanda za su iya zama mahimmin bayani ga masana'antun da ke kimanta kayan aikin walda mai ƙarfi na goro biyu{1}.
Bayanan Abokin Ciniki da Ƙaddamar da Ayyukan
1. Fagen Masana'antu da Halayen Samfur
Abokin ciniki da ke cikin wannan aikin ƙera ne wanda ya ƙware a mahimman abubuwan tsarin tsarin tsarin chassis na abin hawa. Kayayyakinsu na farko sun haɗa da membobi na giciye, makamai masu sarrafawa, da ƙananan firam{1} sassa waɗanda ke ɗaukar manyan lodin tsari don haka suna buƙatar ingantaccen aikin walda.
Sakamakon saurin haɓakar kasuwar motocin lantarki, buƙatar samar da abokin ciniki ya karu akai-akai. Kamfanin a halin yanzu yana aiki a ƙarfin samarwa na shekara-shekara na kusan500,000 na kayan aikin chassis, tare da tsare-tsare don ƙarin fadadawa.
A ƙarƙashin waɗannan yanayin samarwa, kayan walda da ke akwai a hankali sun zama ƙasa don tallafawa lokutan sake zagayowar da ake buƙata. Musamman, tsarin walda - na goro ya gabatar da kalubalen aiki. Walda guda ɗaya na al'ada - ana buƙatar ayyukan walda guda biyu a kowane aiki, ƙara yawan lokacin sarrafawa da sanya daidaiton ingancin walda mafi wahalar kiyayewa.
2. Maɓalli Maɓalli na Hanyar Samar da Tabbataccen
A lokacin farkon lokacin kimantawar wurin, ƙungiyar injiniyoyi sun gudanar da cikakken kimanta layin samar da abokin ciniki. An gano ƙuntatawa da yawa na aiki, waɗanda dukkansu sun ƙara bayyana a ƙarƙashin yanayin masana'anta masu girma{1}.
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Rashin Isasshen Canjin Welding Ƙirƙirar Samar da kwalabe
Tsarin samar da abokin ciniki na yanzu ya dogara ne da -wararrun masu fitar da wutar lantarki don kammala waldar goro guda biyu-. Kowane kwaya yana buƙatar sake zagayowar walda mai zaman kanta, wanda ke haifar da jimlar lokutan sake zagayowar yawanci tsakanin 9 da 11 seconds a kowane aikin aiki.
Yayin da adadin samarwa ya karu, ƙara ƙarin kayan aiki ba shine mafita mai dorewa ba. Ƙarin injuna sun haɓaka jarin jari, sun cinye sararin bene, kuma suna buƙatar ƙarin masu aiki, a ƙarshe suna haɓaka farashin aiki ba tare da haɓaka kayan aiki daidai gwargwado ba.
Lokacin da lokutan sake zagayowar walda suka zama ba daidai ba tare da matakai na sama da na ƙasa, lokutan jira ya ƙaru, yana rage ingantaccen aikin layin samarwa.
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Ingancin Welding mara daidaituwa yana kaiwa ga haɗarin haɗari
Ayyukan walda na jeri suna gabatar da sauye-sauye saboda jinkirin lokaci tsakanin walda da karkatattun sakawa. Bugu da ƙari, lalacewa na lantarki da ƙwanƙwasa siga sun ƙara ba da gudummawa ga rashin daidaituwar walda.
Abubuwan damuwa na inganci sun haɗa da:
- Bambance-bambance a cikin girman nugget weld
- Fusion mara cika lokaci-lokaci
- tsinkayar tsinkaya yayin walda
- Lalacewar zaren da ke shafar daidaiton taro
Ganin cewa abubuwan haɗin chassis sassa ne na tsaro na tsari, duk wani rashin daidaituwar walda yana wakiltar yuwuwar abin dogaro, yana mai da daidaiton weld muhimmin buƙatu.
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High Electrode Wear da Kulawa akai-akai
Ƙarƙashin ƙaƙƙarfan yanayin samar da zagayowar {{0}, lalatawar lantarki ya faru da sauri. Tufafin lantarki akai-akai da sauyawa ya ƙaru lokacin raguwa da rage yawan amfani da injin gabaɗaya.
Baya ga asarar yawan aiki, farashin amfani da lantarki ya ci gaba da hauhawa, yana sanya matsin lamba kan ƙoƙarin sarrafa farashi.
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Hadaddiyar Aiki da Babban Dogaro akan ƙwararrun Ma'aikata
Kayan aikin da ke akwai sun buƙaci gyare-gyare na hannu da yawa lokacin sauyawa tsakanin girman kwaya daban-daban. Wannan tsari ya dogara sosai kan ƙwarewar ma'aikaci kuma ya gabatar da sauye-sauye a cikin tsarin samarwa.
Sabbin masu aiki galibi ana buƙatasati daya zuwa biyu na horokafin a kai matakan ƙwararrun ƙwararru, ƙirƙirar ƙalubalen aiki a cikin mahalli tare da canjin ƙarfin aiki.
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Rashin Binciken Bayanan walda
Kera motoci na zamani yana buƙatar ingantaccen ganowa ga kowane haɗin gwiwa mai walda. Koyaya, kayan aikin da ake dasu ba su da ikon kamawa da adana bayanan walda, yana mai da wahala a iya cika takaddun inganci da buƙatun dubawa.
Bukatun Abokin ciniki da Manufofin Ayyuka
Bayan gano ƙalubalen aiki, abokin ciniki da ƙungiyar injiniya tare sun kafa jerin manufofin fasaha waɗanda suka haɗa da haɓaka aiki, inganci, amintacce, da tsadar aiki na tsawon lokaci{{0}.
1.Samun Gaskiya Biyu{1}}Welding Head Synchronous
Abokin ciniki ya buƙaci sanyawa lokaci guda da walda na goro biyu a cikin zagayowar guda ɗaya. Manufar shine don rage jimlar lokacin sake zagayowar walda ta kowane yanki zuwakasa da dakika 5, wakiltar ingantaccen ingantaccen aiki fiye da60%idan aka kwatanta da tsarin da ake ciki.
Bugu da ƙari, kayan aikin da ake buƙata don kiyaye babban kwanciyar hankali na aiki don tallafawa samfurin aiki wanda a cikima'aikaci ɗaya zai iya sarrafa inji biyu zuwa uku a lokaci guda, don haka rage bukatun aiki.
2.Tabbatar da ingancin walda
An kafa madaidaitan inganci don kawar da lahani na walda. Abokin ciniki ya jaddada cewa dole ne mafita ta hana:
- Welds mara cika
- tsinkayar tsinkaya
- Lalacewar zaren
- Bambance-bambance a cikin samuwar nugget weld
Waɗannan buƙatun ana ɗaukar mahimman ma'auni masu inganci a cikin kayan aikin walda.
3.Rage Mitar Kulawa da Inganta Aminci
Abokin ciniki ya nemi haɓakawa a dorewar tsarin lantarki don tsawaita rayuwar sabis na lantarki da rage lokacin kulawa. Bugu da ƙari, kayan aikin da ake buƙata don tallafawa iyawar bincike mai nisa don ba da damar magance matsala cikin sauri da kuma rage katsewar samarwa mara shiri.
4.Sauƙaƙe Aiki da Tallafawa Multi{1}} Ƙirƙirar Girman Girma
Ganin bambance-bambancen ƙayyadaddun samfur, ana buƙatar kayan aikin don tallafawa girman goro da yawa dagaM8 zuwa M12, yayin da ke ba da damar tunowa da sauri ta hanyar shirye-shiryen saiti.
Canjin saurin daidaitawa kuma ya zama dole don rage canjin lokaci da kiyaye sassaucin samarwa.
5.Enabling Full Welding Process Traceability
Abokin ciniki ya buƙaci sa ido na ainihin lokaci da rikodi na mahimman sigogin walda, gami da:
- Welding makamashi
- Lokacin fitarwa
- Matsayi daidaito
Duk bayanan da aka tattara ana buƙatar adanawa kuma a samar dasu don ganowa da dalilai na gudanarwa masu inganci.
Tsarin Magani na Musamman da Aiwatarwa
Bayan ma'anar buƙatun aikin, ƙungiyar injiniyoyi sun haɓaka ingantaccen bayani dangane da fasahar waldawar capacitor da ingantaccen aiki ta matakan gwaji da yawa.
1.Tsarin Tabbatarwa Mataki: Kafa Stable Welding Parameters
Kafin fara ƙirƙira kayan aiki, an gudanar da gwaje-gwaje masu yawa na tabbatar da tsari. An kimanta haɗe-haɗe daban-daban don tantance mafi kyawun yanayin walda don kayan abokin ciniki da buƙatun tsarin.
Mabuɗin gwaji sun haɗa da:
- Cajin ƙarfin lantarki
- Inganta lokacin fitarwa
- Electrode karfin calibration
- Multi{0}} Gwajin walda na goro
Ta hanyar gwaje-gwaje akai-akai da ƙimar ƙarfe na walda nut ɗin, an kafa tagar madaidaiciyar madaidaiciya. Wannan lokacin tabbatarwa yana da matuƙar rage haɗarin ƙaddamar da aikin kuma ya rage jigon lokacin aikin gabaɗaya.
2.Tsarin Tsarin Kayan Kayan Aiki: Haɓaka Dual{1}}Tsarin Haɗin Kai
Bayan kammala ingantaccen tsari, ƙungiyar injiniyan ta ɓullo da ƙaƙƙarfan tsarin walda guda biyu{0} wanda zai iya aiki tare.
Tsarin ya haɗa sarrafa ƙarfin aiki tare da hanyoyin fitar da makamashi lokaci guda, yana tabbatar da cewa an samar da walda biyu a ƙarƙashin yanayi iri ɗaya.
Idan aka kwatanta da tsarin walda na jere, wannan ƙira ta rage yawan motsi da rage karkatar da matsayi, yana haifar da ingantaccen daidaiton walda.
3.Fixture System Development: Modular Composite Fixture Design
Idan aka yi la'akari da rikitaccen lissafi na abubuwan haɗin chassis, an ƙirƙira tsarin haɗaɗɗen ƙayyadaddun ƙayyadaddun abubuwa don ɗaukar matakan walda da yawa da daidaita samfuran.
An samar da tsarin daidaitawa:
- Dace da duka biyu a kwance da kuma a tsaye waldi matsayi
- Madaidaicin iyawar sakawa
- Modular mai sauri{0}}canza gine-gine
A cikin aikace-aikacen aikace-aikacen, an sarrafa lokacin canza kayan aiki a cikiMinti 8, ƙwarai inganta samar da sassauci.
Ayyukan Kayan aiki da Sakamakon Ayyukan
Bayan ƙirƙira da haɗin kai na tsarin, abokin ciniki ya gudanar da cikakkiyar gwajin karɓa don tabbatar da aiki a ƙarƙashin yanayin samarwa.
1.Sakamakon Gwajin Aiki Na Cigaba
A lokacin a24-hour ci gaba da gwajin aiki, kayan aikin sun nuna kwanciyar hankali da ingantaccen aiki a duk ka'idojin kimantawa.
Mahimman alamun aiki sun haɗa da:
| Abun Aiki | Sakamako |
|---|---|
| Lokacin zagayowar kowane kayan aiki | 4.2 seconds |
| Ingantacciyar Ingantawa | Kusan 65% |
| Welding Pass Rate | 99.8% |
| Matsakaicin Ƙirar gazawa | Kasa da 0.5% |
Waɗannan sakamakon sun tabbatar da ikon tsarin don kiyaye ingantaccen aiki a cikin manyan mahallin masana'anta{0}.
2.A kan -Ƙaddamar da Shigarwa da Ƙaddamarwa
Bayan bayarwa, ƙungiyar injiniya ta kammala shigarwa da ƙaddamarwa a wurin abokin ciniki. An gudanar da tsarin horon da aka tsara wanda ya ƙunshi hanyoyin aiki, sarrafa ma'auni, da ayyukan kiyayewa na yau da kullun.
Bayan kammala horo, an haɗa kayan aikin gabaɗaya a cikin layin samarwa kuma a hukumance an sanya shi cikin aiki a cikinkwana uku.
3.Customer Feedback and Operational Evaluation
Bayan wani lokaci na aiki mai tsayi, abokin ciniki ya gudanar da nazarin aikin ciki kuma ya ba da rahoton ci gaba mai mahimmanci a wurare da yawa.
Fitattun sakamako sun haɗa da:
- Ƙaruwa mai yawa a cikin ingancin samarwa
- Ingantattun daidaiton ingancin walda
- Sauƙaƙe aikin inji
- Rage aikin kulawa
Waɗannan haɓakawa ba kawai sun haɓaka ayyukan samarwa na yau da kullun ba amma sun ƙarfafa ikon abokin ciniki don auna ƙarfin samarwa a nan gaba.
Halayen Ayyukan: Mahimman Abubuwa Lokacin Zaɓan Biyu{0}}Kayan Goya Hasashen Kayayyakin Welding
Dangane da gogewar da aka samu daga wannan aikin, ana iya gano mahimmin ƙa'idodi masu mahimmanci ga masana'antun da ke shirin saka hannun jari a tsarin walda na goro guda biyu-.
1.Tabbatar da Gaskiya Daidaito Welding Capability
Lokacin kimanta zaɓuɓɓukan kayan aiki, masana'antun yakamata su tabbatar ko tsarin yana goyan bayan sahihan waldi na aiki tare maimakon musanya aikin kai biyu-. Haɗin kai na gaskiya yana rinjayar daidaiton walda da yawan aiki.
2. Samar da Ƙarfin Ƙarfafa Tsarin Tabbatarwa
Dogaran masu siyar da kayan aiki galibi suna kula da ingantattun hanyoyin tabbatarwa waɗanda ke da ikon gano tsayayyen sigogin walda kafin isar da kayan aiki. Wannan ƙarfin yana rage lokacin ƙaddamarwa sosai kuma yana ƙara ƙimar nasarar aikin.
3.Support for Data Traceability and System Integration
Kamar yadda masana'anta ke ƙara haɓaka dijital, kayan walda dole ne su yi aiki azaman wani ɓangare na yanayin yanayin samarwa da aka haɗa. Tsarukan da ke da ikon tattara bayanai na ainihi{1}} da haɗin MES suna ba da fa'idodi na dogon lokaci{2} a cikin sarrafa inganci da fayyace aiki.
Ƙarshe: Maganin Welding na Musamman Yana Ba da Haɓaka Ƙarfafa Ƙarfafa Ƙarfafawa
A cikin mahallin masana'antu na zamani, daidaitattun kayan aiki kaɗai galibi ba su isa ba don biyan buƙatun hadadden aikace-aikacen walda. Ta hanyar ƙirar injiniya na musamman da haɓaka tsarin tsari, masana'antun na iya haɓaka haɓaka haɓakar samarwa da daidaiton walda.
Yin nasarar aiwatar da wannan aikin yana nuna hakandual -tsarin waldawa na fidda kai na goro na goro ba wai kawai warware iyakoki na al'ada ba amma har ma sun kafa ingantaccen tsarin walda mai inganci, mai inganci da ganowa.. Ga masana'antun da ke tsara kayan haɓaka kayan aiki ko sabbin layin samarwa, wannan binciken yana ba da haske mai ma'ana da fasaha wanda zai iya tallafawa yanke shawara{1}}.
